Selective Laser Sintering (SLS)

WHAT IS SLS?or requires short run production.
Rapid Prototyping refers to the creation of quickPROCESS
representations of final products from an initial idea andIn the Selective Laser Sintering (SLS) process, 3D
taking it through successive iterations until the final formparts are created when an infrared laser beam sinters
is developed without tooling or molds. Selective Laserand fuses powdered materials. The final object is
Sintering (SLS) is one of the most popular Rapidcreated by repeatedly fusing thin layers using the laser
Prototyping mechanisms in which a laser beambeam. This process also known as additive
selectively fuses or sinters powder materials, nylon,manufacturing producing parts that gradually increase
elastomer etc. Selective Laser Sintering (SLS) canin size until they reach the prescribed size. These
provide your manufacturing business with a leadingprototypes are created directly from the STL file
edge by producing rapid plastic or metal prototypesobtained from 3D CAD models.
that closely match their molded counterparts.The most beneficial characteristic of Selective Laser
SLA vs SLSSintering (SLS) is how durable and functional the
The primary advantage of Selective Laser Sinteringmaterials are. These materials include versions of the
(SLS) over Stereolithography is that it builds prototypesoriginal DuraForm and DuraForm glass-filled (GF), which
in nylon material. It is possible to make structurallyare nylon-based materials that create highly durable
functional parts such as living hinges, functioning springs,and functional plastic prototypes. Other Selective Laser
snap fit components with nylon material using SelectiveSintering (SLS) materials available are Flex Plastic for
Laser Sintering. The process in itself is very simple andelastomeric, rubber-like parts, and LaserForm, which
there is no molds or tooling involved. The nylon materialmakes metal prototypes.
used in SLS can be easily machined, drilled and tappedADVANTAGES
unlike those used in SLA, which are brittle as they areResearch and development has been progressing to
built with liquid photopolymers and cured with UV light.bring newer selective laser sintering (SLS) materials to
They continue to cure once complete and as a resultthe market. These materials are such that they require
become more brittle as time goes on.no post processing steps whatsoever after building
Since being patented by Dr. Carl Deckard in 1989, theand this offers a distinct advantage over
Selective Laser Sintering (SLS) technology hasstereolithography (SLA). This however does not mean
become one of the most popularly utilized processesthat these materials cannot be processed. All of the
for rapid prototyping and product development inselective laser sintering (SLS) materials can be finished
manufacturing industries. Selective Laser Sintering hasin multiple ways. They can be painted, plated, drilled,
become a very reliable and trusted form of rapidtapped, or even machined. This allows for a higher
prototyping due to its structural properties. Selectivegrade of appearance to these parts thus giving users
Laser Sintering (SLS) is particularly useful when thean unlimited potential to use them.
design is complex, customized, needs to be functional